Control Upgrades

The Hayssen control package boasts an Allen-Bradley or Omron PLC and incorporates a temperature module for seamless temperature control linked to both the PLC and a touchscreen. The 7-inch Allen-Bradley or Omron color touchscreen offers a multitude of operator functions, status monitoring, messaging capabilities, and recipe management.

The servo system is compatible with Mitsubishi, Omron, or Allen Bradley servos and drives, featuring built-in registration control for precise film stopping and positioning. Additionally, there are other control components, all neatly integrated into a customized back panel designed to snugly fit your existing enclosure. These components are non-proprietary and can be readily sourced by maintenance personnel through parts suppliers.

Package Pros specializes in managing filler and downstream integration, providing comprehensive training and support during the production startup phase. They can tailor installations to your exact specifications and furnish you with schematics and bill of material lists.

Package Pros also extends ongoing control support and offers the option of an accessible Wi-Fi router for remote access, allowing their engineers to diagnose issues and implement custom updates as needed. Moreover, productivity data can be effortlessly shared through push reports to further enhance your operational performance.

There are more than a dozen helpful operator screens with a similar scheme to Hayssen, Machine adjustments can be made while the machine is running. The main screen provides film jog, tracking, single/continuous bags, and empty and full bags. Once set up (or a recipe loaded), the main screen is all that is needed. Other screens set the machine speed and bag counters. Two screens show machine timing and can be adjusted using a 0-360 on/off selection for all actuators. Another screen allows temperature adjustment for sealing with alarms. The Bag screen provides bag length, film registration, placement, and film setup. A recipe screen provides a means to save and load all machine setup variables for rapid changeover. There are screens to jog the motors and to actuate the pneumatic valves. There are screens for filler/doser setup. There is a screen for adjustments of film tension. There is an optional screen for maintenance information.

The servo fixture is built to easily mount and couple to the existing registration roller and pull belts. The fixture is machined with high grade ½” aluminum and all is anodized. There are (2) 1Kw servo motors. One servo motor is coupled to the registration roller with a timing belt. The other servo motor uses a timing belt to run a pair of spur gears that are then coupled to the 2 pull belts shafts. In this way, the mechanical drive provides twice the torque advantage over a direct drive system. These 1KW motors provide plenty of power. In one extreme case of an accident, a customer lost the registration motor and was able to run the machine successfully with just the pull belts. Other applications have had these servo motors running 76 bags/minute for 20 hours a day. These motors are sized to be strong and cool running.